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< prev - next > Energy Biogas biogas plants in animal husbandry (Printable PDF)
Fig. 5.8: Cylindrical plant design for quarrystone
masonry construction. 1 Mixing pit, 11 Fill pipe,
Digester, 3 Gasholder, 31 Guide frame,
4 Slurry store, 5 Gas pipe (Source: KVIC)
Fig. 5.9: Basic function of a fixed dome
biogas plant. 1 Mixing pit, 2 Digester, 3 2
Gasholder, 4 Displaceinent pit, 5 Gas pipe
(Source: OEKOTOP)
5.3.2 Fixed-dome plants
A fixed-dome plant comprises a closed, dome-shaped digester with an immovable, rigid gasholder
and a displacement pit. The gas collects in the upper part of the digester. Gas production increases
the pressure in the digester and pushes slurry into the displacement pit. When gas is extracted, a
proportional amount of slurry flows back into the digester.
The gas pressure does not remain constant in a fixed-dome plant, but increases with the amount of
stored gas. Consequently, a special-purpose pressure controller or a separate floating gasholder is
needed to achieve a constant supply pressure. The digesters of such plants are usually made of
masonry, with paraffin or bituminous paint applied to the gas-flled area in order to make it gastight.
Fixed-dome plants can handle fibrous substances in combination with animal excrements, since the
motion of the substrate breaks up the scum each day. The plant is a continous-feed type, but can
accept several days' worth of substrate at a time, if the displacement pit is large enough.
Fixed-dome plants must be covered with earth up to the top of the gas-filled space as a
precautionary measure (internal pressure up to 0.1-0.15 bar). As a rule, the size of the digester
does not go beyond 20 m³, corresponding to a gasholder volume of 3-4 m³. The earth cover makes
them suitable for colder climates, and they can be heated as necessary.
Advantages: Fixed-dome plants are characterized by low initial cost and a long useful life, since no
moving or rusting parts are involved. The basic design is compact and well-insulated.
Drawbacks: Masonry is not normally gaslight (porosity and cracks) and therefore requires the use of
special sealants. Cracking often causes irreparable leaks. Fluctuating gas pressure complicates gas
utilization, and plant operation is not readily understandable.
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